THE FUTURE OF FINISHING.
IT IS FINISHED.
99.9% Fewer Defects. 50-70% Reduction in Energy & Labor Costs. Seamless Intelligent Integration. And ROI in 8-12 Months
Prime Heat delivers the worldβs only fully integrated finishing ecosystemβcombining HalConβ’ Tunnels (Halogen IR technology), zero-emission PowerCartsβ’ (material processing smart-carts), and robotic automationβinto one seamless, intelligent, high-performance solution. Engineered to accelerate throughput, reduce waste, and future-proof operations, our systems are redefining whatβs possible in industrial manufacturing.
Our technology delivers:
- 5x increase in production efficiency, eliminating the bottlenecks and inefficiencies of traditional conveyor systems and outdated gas ovens
- Halogen IR technologyβ the engine of our systemsβcures coatings from the inside out in as little as 5 minutes, with zero emissions, 99% defect reductionβand zero to full curing temperature in ONE SECOND
- The PowerCart system, with its autonomous, zero-emission design, replaces conventional conveyors, optimizing space, safety, and flexibility while integrating seamlessly with Robotic Finishing for flawless, automated results
- Our proprietary FinishLine Supportβ’ and CartWatchβ’ software provide real-time analytics and predictive diagnostics, allowing manufacturers to monitor performance, prevent downtime, and optimize operationsβfrom anywhere in the world
Prime Heatβs finishing system is a premium, high-performance smart solution, designed for mid- to high-volume manufacturers who want to
- Eliminate bottlenecks
- Reduce energy usage & labor costs by 50β70%
- Create a zero emission facility
- Increase daily throughput by 5X
- Reduce defectsβup to 99.9% fewer rejects
- Achieve flawless finishes
- Automate labor-intensive finishing
- Shrink factory lot footprint by 50β70%
- Future-proof finishing facility
- Maximize ROI in as little as 8β12 months
- Achieve a 30β70% increase in annual finishing profits
WEβRE NOT JUST LEADING THE FINISHING INDUSTRYβWEβRE CHANGING THE GAME.
YOUR #1 PRODUCTION PROBLEMβBOTTLENECKINGβ HAPPENS AT THE FINISHING LINE. WE ELIMINATE IT.
THE POWERCART.
5X More Throughput.
Weβve redefined material processing with PowerCart,
replacing outdated conveyor systems with autonomous,
explosion-proof carts that operate independentlyβ
no chains, no bottlenecks, no downtime. PowerCarts
seamlessly integrate with robotic finishing systems,
creating a fully automated, connected manufacturing
lineβdelivering 500% more daily throughput.
Unlimited product variety processing.
Eliminates bottlenecking.
THE HALCON TUNNEL.
The 5 Minute Cure.
The HalCon Tunnel, the core of our technology, uses
the power of Halogen Infrared (IR) Technology &
electric Convection, which completely outperforms
traditional gas ovens. Halogen IR ovens cure products
from the inside out in as little as 5 minutes,
eliminating 99% of coating rejects. With zero
emissions, instant heat activationβup to 4,040Β°Fβin
ONE SECOND,
5X faster throughputβwith flawless finish quality.
ROBOTICS AUTOMATION.
Lowers Costs by 70%
Prime Heat technology is designed to work seamlessly
with robotic painting and finishing systems,
allowing for precise, automated coating applications
with minimal human intervention. This integration
enhances consistency, reduces labor costs, and
ensures perfect resultsβevery time
More Brain Power. Less Man Power.
our products
HALCON BATCH OVENS
Energy Efficient Halogen Short & Medium Wave IR + Electric Convection.
5 Minute Curing.
FLATLINE TUNNEL OVENS
Uses Energy Efficient Halogen Technology.
Customized Size & Design Tailored to Your Needs
HANGLINE TUNNEL OVENS
Uses Energy Efficient Halogen Technology.
Customized Size & Design Tailored to Your Needs.
POWERCART
A Fully Autonomous, Self-Propelled, and Intelligent Material Processing
System. Eliminates Bottlenecking. Door Rack & Hangline Options.
ROBOTIC SPRAY AUTOMATION
Revolutionize Your Finishing Line With Seamless Automation. Cut
Costs, Boost Throughput, and Achieve Flawless Results.
THE FUTURE OF FINISHING. IT IS FINISHED.
MEET POWERCART.
SMARTER, FASTER, AND MORE PROFITABLE
THAN ANY CONVEYOR ON THE MARKET
Zero bottlenecks. Zero emission. Unstoppable ROI.
POWERCART: PRECISION. SPEED.
UNSTOPPABLE ROI.
PowerCart isnβt just better.
Itβs the future of industrial finishing.
The Prime Heat PowerCart isnβt just a conveyor systemβitβs a revolution in production efficiency. PowerCart is an advanced, fully automated material processing and finishing system designed to replace outdated conveyor systems in industrial manufacturing. It moves parts, components, and products through production lines with intelligent automation, dynamic routing, and seamless track integration with robotics and curing technology.
Unlike traditional hangline or flatline conveyors, PowerCart operates independently, eliminating bottlenecksβensuring zero downtime and maximizing throughput.
500% faster production line
50-70% energy & labor cost reduction
| Feature | PowerCart System π | Conveyors β³ (Manual) | Conveyors β³ (Fixed-Speed) |
|---|---|---|---|
| Automation & Control | Fully automated with ZigBee communication, RFID tracking, and real-time diagnostics via CartCom & CartLord. | Manual control or basic programmed movement; no real-time monitoring. | Fixed-speed conveyors, limited automation options. |
| Flexibility | Independent Cart Control β Each cart operates independently, allowing for variable speeds, stops, and custom routing. | Fixed Path β Parts must follow a set track, limiting flexibility. | Fixed speed for all parts, limiting cycle efficiency. |
| Speed & Throughput | 33-36 FPM (feet per minute) with programmable stops for precision workflow. | Slower throughput due to manual loading/unloading. | Fixed speed for all parts. |
| Charging & Energy Use | 3-minute charge per 100 feet via automated Charge Rail stops, ensuring zero downtime. | Continuous operation wastes energy, no automated energy-saving feature. | Always running, leading to higher power consumption even during idle times. |
| Production Line Integration | Smart Track Switching (Auto, Smart, and Manual track switches) enables dynamic routing between multiple lines. | Cannot easily switch tracks, requiring manual adjustments. | Linear systemβparts move in a straight line with no flexibility. |
| Safety | Explosion-proof (UL-listed, Class 1 Div 1) with touch bumper, magnetic sensors, and collision avoidance. | Basic safety featuresβrequires manual monitoring. | Limited safety measures, increasing the risk of jams and workplace hazards. |
| Part Handling | Supports up to 550 lbs. per cart; Tabletop rotates 360Β° for optimal part positioning. | Overhead systems limit part weight capacity, making heavy items harder to handle. | Flatline limits part flexibility; requires manual adjustments. |
| Maintenance & Downtime | Minimal maintenanceβmodular components, real-time diagnostics, and self-monitoring systems. | Frequent maintenance needed for chains, belts, and mechanical components. | High wear & tear on flooring, requiring frequent grinding, leading to production stops. |
| ROI & Cost Savings | 5X more throughput + 50% lower energy costs = Unmatched ROI. | Lower initial cost but high long-term expenses in labor and maintenance. | Energy-intensive operationβheavy-loads lead to higher operating costs. |
| Environmental Impact | Zero carbon emissionsβruns on clean electric power with optimized energy use. | Gas-fired systems release COβ and require ventilation. | High emissions due to energy-intensive operation. |
WHY POWERCART?
The PowerCart is Smarter, Faster, and More Profitable Than Any Conveyor on the Market
PowerCart replaces slow, outdated conveyors with intelligent, automated, high-speed finishing. If youβre still relying on traditional hanglines or flatline conveyors, youβre running yesterdayβs production line in todayβs competitive world. Every wasted second, every inefficiency, and every bottleneck is costing your company thousands βif not millionsβin lost productivity, labor, and energy waste.
PowerCart Makes You 5X Faster with 50% Lower Costs.
- 5X Faster Throughput β Finish more products in
less time.
- 50% Energy Cost Reduction β Smarter energy
usage, lower bills.
- 70% Labor Cost Savings β Automation eliminates
bottlenecks.
- Explosion-Proof, OSHA & EPA Compliant β Safe
for any production line.
- ROI in Just 8-12 Months β It pays for itself faster
than any system on the market.
POWERCART WITH ADJUSTABLE DOOR RACK.
ROTATING HANG RAILS MAKE FLIPPING AND
FINISHING SEAMLESS.
Ditch the hangline. Flip, spray, finishβwith precision.
HALCON TUNNEL OVENS.
HALOGEN IR + CONVECTION = 5 MINUTE CURING.
99.9% FEWER DEFECTS
The fastest, most efficient finishing system that maximizes Halogen IR Technology.
THE HALCON TUNNEL.
ZERO TO FULL TEMPβIN ONE SECOND.
5X More Throughput. Zero Bottlenecks. Zero Emission.
The HalCon Tunnel is more than just an ovenβits a revolution in industrial curing. Designed for wood-finishing and powder-coating in aerospace, automotive, furniture and door manufacturing industriesβthis next generation finishing system combines Halogen Infrared (IR) and Electric Convectionβ to reduce curing times by 95%, reduce energy costs by 50-70% and completely eliminates bottleneckingβ carbon emissions. And because it cures from the inside outβyou get a 99.9% defect reduction and flawless finishes every time.
More Output. Less Cost. No Compromise.
Manufacturers worldwide are switching from outdated gas and electric ovens to the HalCon Tunnelβa system built for:
Faster cycle times. Fewer defects. Maximum efficiency.
Are you ready to revolutionize your finishing process?
50% less power consumption
99.9% defect reduction
| Feature | Gas Catalytic IR | Halogen IR (HalCon System) | Why This Matters for HalCon? |
|---|---|---|---|
| Warm-up Time | ~20 Minutes | ~0 Minutes | Instant readiness saves energy and increases efficiency. |
| Employee Breaks | Must stay ON | OFF | Energy savings when the system is not in use. |
| Part Activation | Must stay ON | Motion Sensor Activated | Automation & efficiencyβno wasted energy when parts are absent. |
| Line Stops | Must stay ON | OFF/ON in 1 second | Fast adaptability prevents energy waste and overheating. |
| Wavelength | 2-4 Microns | 2.6 Microns / 1.1 Microns | Covers both medium and short wave IR, optimizing heating. |
| Wave Type | Medium Wave | Medium and Short Wave | Deeper, more even heatingβideal for complex coatings. |
| Heat Rise | 60Β°F – 200Β°F in 20 min | 60Β°F – 200Β°F in 1 min | 20x faster heating increases production speed. |
| Temperature Control | +/- 20Β°F | +/- 3Β°F | More precision leads to consistent quality and fewer defects. |
| Energy Efficiency | 75% | 92% | Less energy wastedβreducing operational costs. |
| Emitter Cost & Life | $400 – 4 years | $80/lamp – 6000 Hours | Lower cost per unit and easy maintenance. |
| Curing Process | Cures surface-down (traps water) | Cures from substrate-up (vaporizes water) | Better adhesion and finish for coatings. |
| Powder Curing for MDF | 2:30 to 260Β°F | 1:00 to 260Β°F | Cuts curing time by over 50% for MDF. |
| Emitter Position | Parallel | Parallel / 45Β° adjustable | More flexibility in oven design and application. |
| Interior Walls | Galvanized Aluminum | Highly reflective aluminum | Maximizes IR efficiency, keeping parts cool while heating efficiently. |
| Emissions | Carbon release | Zero carbon release | Environmentally friendly and compliance-ready. |
WHY UPGRADE TO A HALCON TUNNEL?
How about a 95% reduction in curing time, flawless
finishesβand the elimination of bottlenecking for starters.
The choice isnβt just clearβitβs profitable.
- 6,000-hour Lamp Life Expectancyβlong lasting with minimal maintenanceβit takes less than a minute to change a lamp.
- Zero Carbon Emissionsβenvironmentally friendly, OSHA & EPA compliant.
- Instant Heat ActivationβReaches full operating temperature (up to 4,040Β°F) in ONE second, unlike convection or gas ovens that take 10-20 minutes to preheat.
- Cures Coatings From the Inside OutβShort-Wave IR penetrates the coating and heats from the inside out, ensuring uniform curing and eliminating moisture entrapment and defects.
- Eliminates 99.9% defects
- Zero bottlenecks. Zero downtime.
- Converts 95% of Energy into Short-Wave Infraredβunmatched efficiency, making it 50-70% more energy-efficient than gas convection systems.
- Uses 50% Less Power Than Gas Systemsβsignificantly lower operating costs.
- Safe & Sealedβdoes not require oxygen to operate, reducing factory risks.
- Crystal-clear, flawless finishes
NOT YOUR TYPICAL ROBOT.
SO SIMPLE β
START PAINTING ON DELIVERY DAY
Seamless Integration. Start seeing ROI before the paint dries.
ROBOTIC FINISHING HAS NEVER BEEN THIS SIMPLE.
FLAWLESS FINISHES. CRYSTAL CLEAR CLARITY.
HALCON DOES WHAT CONVENTIONAL OVENS CANβT.
EVERY. SINGLE. TIME.
No bubbling. No trapped solvents. No reworks. Just fast, precise curing from the inside out.
(Finishes your customerβs will loveβand your competition canβt touch).
Prime Heat Tests Coatings FREE
We test costumerβs coatings free of chargeβsend us a
sample of your product and see the results for yourself.
NEW TO OUR LINEUP:
THE WORLDβS FIRST POWDER OVENβ
WITH SLIDING CURING WALLS.
Another game-changing innovation to help you move at the speed of efficiencyβand with 99.9% less rejects.
CARTWATCHTM & FINISH LINE TECHNOLOGY
INTEGRATED DIAGNOSTICS + REMOTE MONITORING
βBUILT INTO EVERY PRIME HEAT SYSTEM.
Keeps you up and running 24/7. From anywhere in the world.
CARTWATCH & FINISH LINE TECHNOLOGY
CartWatchβ’ and Finish Line Supportβ’ are Prime Heatβs integrated technologies designed to deliver real-time analytics, predictive diagnostics, and total production line visibilityβfrom anywhere, at any time. Together, they are an intelligent finishing software support system that helps you monitor, optimize, and protect your operations with precision.
While CartWatchβ’ provides live performance monitoring and data-logging, FinishLine Supportβ’ adds advanced diagnostics, remote troubleshooting, and predictive insights. This powerful combination allows you to identify issues before they become problems, reduce downtime, and keep your finishing line operating at peak efficiency.
CartWatchβ’ is the βwhatβs happening.β
Finish Line Supportβ’ is the βwhat to do about it.β
LETβS TALK ROI.
200X INCREASE DAILY THROUGHPUT.
| System | Curing Time Reduction (%) | Energy Savings (%) | Labor Cost Reduction (%) | Throughput Increase (%) | Defect Reduction (%) | Annual Savings ($) | Estimated ROI (Months) |
|---|---|---|---|---|---|---|---|
| Traditional Conveyor System | 0 | 0 | 0 | 0 | 0 | $0 | – |
| HalCon Tunnel Only | 75 | 50 | 30 | 200 | 40 | $50,000 | 18.0 |
| HalCon + PowerCart | 75 | 50 | 50 | 300 | 50 | $100,000 | 12.0 |
| HalCon + PowerCart + Robotics | 75 | 65 | 70 | 500 | 70 | $200,000 | 8.0 |
| Industry | Curing Time Reduction (%) | Energy Savings (%) | Labor Cost Reduction (%) | Throughput Increase (%) | Defect Reduction (%) | Annual Savings ($) | Estimated ROI (Months) |
|---|---|---|---|---|---|---|---|
| Woodworking (MDF, Veneers, Finishes) | 70 | 50 | 40 | 200 | 35 | 75,000$ | 15 |
| Aerospace (Precision Coatings) | 75 | 60 | 50 | 300 | 50 | 125,000$ | 12 |
| Automotive (Fast Curing & Robotic Integration) | 80 | 65 | 60 | 400 | 60 | 175,000$ | 10 |
| Door Manufacturing (High Volume, Custom Finishes) | 75 | 55 | 45 | 250 | 40 | 100,000$ | 14 |
AEROSPACE
WOODWORKING
METAL
AUTOMOTIVE
POWDER COATING
