FLATLINE OVENS.
HALOGEN IR FLATLINE OVEN
Prime Heat’s FlatLine Ovens are engineered for high-speed, high-precision curing, seamlessly integrating with conveyor systems to deliver consistent, energy-efficient performance. Powered by Halogen Infrared (IR) technology and advanced automation, these ovens optimize heat control, reduce energy consumption, and ensure flawless finishes—every time.
HALOGEN FLATLINE OVEN
- Advanced Halogen (IR) Technology—uses energy efficient halogen bulbs
- Precision Thermal Control holds temperature within ±3°F
- 7” Programmable Color Touchscreen PLC
- IR Sensors with Laser-Guided Accuracy
- Motion-Activated Sensors Conveyor Override System
- Multiple Independent Air and Heat Zones
- VFD-controlled Air Zones
PRODUCT DETAILS
- Energy-efficient halogen bulbs deliver instant heat with minimal power usage.
- Precise Temperature Control: Maintains part temperatures within ±3°F, allowing for optimized curing profiles without over- or under-curing—eliminating curing defects.
- Direct Heat Transfer – Halogen IR emits Short-Wave Infrared energy that penetrates coatings directly, curing from the inside out, unlike convection ovens that heat the surrounding air first.
- Instant Heat-Up – No need for warm-up periods—Halogen elements reach 4,040°F instantly, while gas systems waste time and energy during startup.
- Zero Carbon Emissions – No gas combustion, no VOCs, no hazardous byproducts—a cleaner, safer workplace.
- Smart Automation for Maximum Efficiency:
- 7” Programmable Color Touchscreen PLC—simple, intuitive controls for adjusting cure settings on the fly.
- IR sensors with laser-guided accuracy manage each heat zone for precise, uniform curing.
- Motion-activated sensors automatically trigger the oven when parts enter, reducing idle energy waste.
- Conveyor override system—automatically shuts off if the line stops, maximizing safety and efficiency.
- Customizable Air & Heat Zones:
- Multiple independent air and heat zones, tailored to your specific production needs.
- VFD-controlled air zones with thermocouple-based temperature regulation for precise airflow management.
- Modular design makes it easy to expand as production demands increase—just add more sections to process faster.
- Tailor-made sizes and configurations to fit your unique workflow.
- Easy-access doors along the tunnel for quick inspections and maintenance.
- Simple system architecture reduces downtime and keeps operations running smoothly.
Prime Heat’s FlatLine Ovens are engineered for high-speed, high-precision curing, seamlessly integrating with conveyor systems to deliver consistent, energy-efficient performance. Powered by Halogen Infrared (IR) technology and advanced automation, these ovens optimize heat control, reduce energy consumption, and ensure flawless finishes—every time.
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PRODUCT DETAILS
Advanced Halogen IR Technology for Instant, Efficient Heat:
✔️ Energy-Efficient Halogen Bulbs deliver instant heat with minimal power consumption.
✔️ Highly reflective anodized aluminum interior walls maximize heat efficiency by reflecting IR heat back to the product.
✔️ Multiple IR wavelengths for optimized curing across different coating types.
Precision Temperature Control for Flawless Finishes:
✔️ IR sensors continuously monitor product surface temperature, maintaining precise control within ±3°F.
✔️ Digital thermostats and PLC-controlled heat zones allow for exact temperature management.
✔️ Motion-Activated Sensors automatically trigger the oven when parts enter, reducing idle energy waste.
✔️ Two-stage heat flash-off starts the curing process immediately, reducing total cycle time.
Smart Automation for Seamless Integration
✔️ Motion-activated sensors trigger the system as parts enter and automatically shut off if the conveyor stops, minimizing energy waste.
✔️ 7” Programmable Color Touchscreen PLC for intuitive control and easy adjustments.
✔️ Easily integrates into existing production lines without major modifications.
Optimized Airflow for Faster Curing
✔️ High-volume blowers circulate heated air, creating an air curtain around the product for even heat distribution.
✔️ Direct airflow over the product ensures faster, more uniform curing.
Flexible Design, Easy Maintenance
✔️ Customizable tunnel sizes based on line speed and coating requirements.
✔️ Simple System Architecture reduces downtime and keeps operations running smoothly.
The Prime Heat PowerCart is a fully autonomous, self-propelled, and intelligent material handling system. Unlike traditional systems, PowerCart operates independently on a ¾” high ABS-plastic track, dynamically adjusting speed, stopping, and routing without disrupting workflow.
The Prime Heat PowerCart is a fully autonomous, self-propelled, and intelligent material handling system. Unlike traditional systems, PowerCart operates independently on a ¾” high ABS-plastic track, dynamically adjusting speed, stopping, and routing without disrupting workflow.
The Prime Heat PowerCart is a fully autonomous, self-propelled, and intelligent material handling system. Unlike traditional systems, PowerCart operates independently on a ¾” high ABS-plastic track, dynamically adjusting speed, stopping, and routing without disrupting workflow.
The Prime Heat PowerCart is a fully autonomous, self-propelled, and intelligent material handling system. Unlike traditional systems, PowerCart operates independently on a ¾” high ABS-plastic track, dynamically adjusting speed, stopping, and routing without disrupting workflow.
The Prime Heat PowerCart is a fully autonomous, self-propelled, and intelligent material handling system. Unlike traditional systems, PowerCart operates independently on a ¾” high ABS-plastic track, dynamically adjusting speed, stopping, and routing without disrupting workflow.
The Prime Heat PowerCart is a fully autonomous, self-propelled, and intelligent material handling system. Unlike traditional systems, PowerCart operates independently on a ¾” high ABS-plastic track, dynamically adjusting speed, stopping, and routing without disrupting workflow.
The Prime Heat PowerCart is a fully autonomous, self-propelled, and intelligent material handling system. Unlike traditional systems, PowerCart operates independently on a ¾” high ABS-plastic track, dynamically adjusting speed, stopping, and routing without disrupting workflow.
FLATLINE OVEN
Meet the PowerCart. Unlimited product variety & curing compatible with Robotics Intelligence capabilities.
Cut your finishing time from 24 hours to less than 10 minutes.
Your daily throughput just got exponential.
