THE HALCON TUNNEL
WHAT IS THE HALCON TUNNEL?
A REVOLUTIONARY FINISHING SYSTEM THAT
MAXIMIZES HALOGEN TECHNOLOGY
500% Faster. 70% Less Energy.
±3°F Temperature Control.
HalCon is the first and only finishing system engineered with Halogen Short-Wave & Medium-Wave IR and Electric-Convection heating—and accommodates both solvent-based and water-based coatings. This hybrid design delivers instant heat activation, uniform curing, and unmatched precision—something no gas, electric, or catalytic system can achieve—making HalCon the best-performing and most advanced finishing technology available. HalCon is not just an upgrade— it’s a revolution.
5X Faster Cure Times – Cuts finishing time from 15-20 minutes to under 5 minutes.
- Zero Carbon Emissions – 100% clean energy operation—no fossil fuels, or hazardous combustion
- Instant Heat Activation—Reaches full operating temperature (up to 4,040°F) in ONE second, unlike convection or gas ovens that take 10-20 minutes to preheat.
- 70% Energy Cost Savings – Uses power only when needed, reducing operating costs dramatically
- Inside-Out Curing Technology – Prevents moisture trapping, blistering—99% defect-free finishes
- Smart Automation – Seamless integration with robotics, PLCs, and conveyor systems
- Instant Heat – Reaches full curing power in ONE second
- Class 1, Division 1 OSHA Compliant
IS A GAME-CHANGER:
✔ Combines Halogen IR and Electric-Convection for ultimate finishing precision:
Medium-Wave IR – Gently warms coatings to bring solvents to the surface.
Short-Wave IR – Cures from the inside out, eliminating moisture-trapping defects.
Electric Convection – Provides controlled heated air flash drying for perfect finishes.
✔ Instant Heat Activation – Traditional ovens take 20+ minutes to reach full heat. The HalCon Tunnel? Ready in ONE SECOND.
✔ The HalCon Tunnel ensures consistent, high-speed curing with no warm-up time and perfect temperature control. Instant On/Off Functionality.
✔ Zero Carbon Emissions, ZeroFire Risk, Zero Wasted Energy—No gas or hazardous combustion byproducts, making it environmentally friendly and OSHA-compliant. Built for hazardous environments and industrial applications.
✔ 500% Faster Throughput – Reduces cycle times and increases productivity with instant activation and precise curing.
✔ 70% Energy Cost Savings – Uses power only when needed, reducing operating costs dramatically.
✔ Maximum Energy Efficiency – Converts 92% of energy directly into heat, reducing power consumption by 50% over gas-fired systems.
✔ Precision Temperature Control – Advanced IR sensors regulate heat to ±3°F, eliminating rejects and reworks.
✔ Smart, Adaptive Heat Zones – Unlike gas catalytic ovens that cure from the surface (trapping moisture), HalCon cures from the substrate up—IR and convection adjust dynamically for each part’s specific coating and substrate—ensuring a flawless finish every time.
✔ Eliminates 99.9% of Rejects—No Moisture Trapping or Blistering – Cures from the inside out, preventing defects, bubbling, and adhesion failures.
✔ Crystal clear finishes—because of curing from inside-out.
✔ Cool to touch in 90-seconds – handle immediately
✔ Fully Programmable PLC Automation – Touchscreen-controlled schedules ensure precision every time.
✔ Multi-Pass & Custom Finishing Routes – Each part receives the exact curing process required, whether it needs multiple passes or dynamic temperature control.
✔ Tracks & Monitors in Real-Time – Live process data ensures precision curing and production efficiency.
✔ Seamless Integration with PowerCart & Robotics – Works hand-in-hand with automated conveyors and robotic sprayers for total finishing automation.
THE HALCON TUNNEL: THE FUTURE OF FINISHING
The Future Of Finishing. It Is Finished.
The Engine Behind HalCon
The Halogen element is the most energy-efficient heat source available, making it the foundation of HalCon Tunnels. Unlike conventional heat sources, Halogen reaches full operating temperature in just one second and is ideal for drying, curing, and forming processes across industries.
- 6,000-hour life expectancy—longer durability with minimal maintenance.
- Instant heat-up to 4,040°F—eliminates preheating downtime.
- Cures coatings from the inside out—prevents moisture entrapment and defects.
- Converts 95% of energy into Short-Wave Infrared—unmatched efficiency.
- Uses 50% less power than gas systems— significantly lower operating costs.
- Safe & sealed—does not require oxygen to operate, reducing factory risks.
- Zero carbon emissions—environmentally friendly, OSHA & EPA compliant.
The System That Maximizes
Halogen Technology
HalCon Tunnels are designed to optimize the finishing process by leveraging Halogen ShortWave and Medium-Wave IR alongside Electric Convection heating. This combination delivers the fastest, most efficient, and most consistent finishes in the industry.
- Combines Halogen IR and Electric Convection for ultimate curing precision.
- Uses 50% less power than traditional gas systems.
- Instant activation—no warmup time required.
- Touch-screen PLC for complete automation and control.
- Integrates with PowerCart for automated heat program selection.
- Compact factory footprint—efficient layout with easy integration.
- Maintains a comfortable working environment—minimal ambient heat.
- Explosion-proof Class 1, Division 1 complaint
Why HalCon is the Best for:
Water-Based Coatings
Switching to water-based coatings has long been a challenge due to issues like printing—where moisture gets trapped under the surface. Traditional gas convection ovens cure from the outside in, making moisture entrapment a common issue. HalCon’s Short-Wave IR penetrates the coating, curing from the inside out, ensuring complete moisture evaporation. HalCon enables seamless curing of both solvent and water-based coatings—making it the most versatile and future-proof finishing system available.
- Cures in ~ 5 minutes — twice as fast as solventbased coatings.
- Higher temperature tolerance than solvents— allows for rapid processing.
- Easier application—enhances sanding, scuffing, and touch-ups.
- More worker-friendly—reduced exposure to hazardous chemicals.
- Meets strict environmental regulations— VOC-compliant.
- Follows a structured Flash-Off & IR schedule to prevent solvent-pop.
- Best results when using Medium-Wave & Short-Wave IR sequencing.
- Ensures deep, consistent curing without surface defects.